本书系统地诠释工业PDA（Process Data Acquisition）高速数据采集分析系统的一般原理，结合丰富的插图，介绍该系统的功能、性能指标、安装使用方法；广视角地剖析该系统支持的PLC、硬件接口模块、数据总线类型；详细阐述完全开放的数据接口。本书共13 章，充分展示 PDA 高速数据采集分析系统架构、技术研发、应用策略，以及数据采集原理、编程技巧。其中涉及的相关系统，如长期趋势分析系统、开放式高频时序数据库、数据库系统及升迁工具、数字钢卷转换计算系统、数字钢卷快速搜索统计系统、设备诊断同步过采样系统、轧辊剥落预警及快停系统、辊道电流监测系统、高频高密高速数据平台等，具有重要的工程指导意义。

目 录
第1 章 PDA 高速数据采集分析系统概述 ····································································.1
1.1 解决的应用问题 ·························································································.2
1.2 应用领域 ··································································································.2
1.3 应用界面 ··································································································.2
1.4 主要功能特点 ····························································································.3
1.5 系统性能指标 ····························································································.5
1.6 支持的PLC、现场总线和厂商 ·······································································.6
1.7 典型网络拓扑图及解决方案 ··········································································.9
第2 章 PDA 高速数据采集分析系统的安装、卸载及维护 ··············································.11
2.1 原版Windows 的安装 ·················································································.11
2.2 Windows 设置 ···························································································.14
2.3 PDAServer 的安装 ······················································································.23
2.4 PDAClient（客户端系统）的安装和卸载 ·························································.28
2.5 其他子系统的安装及卸载 ············································································.28
2.6 系统维护 ·································································································.28
第3 章 PDA 高速数据采集分析系统之系统文件说明及系统组态 ·····································.30
3.1 系统文件说明 ···························································································.30
3.2 系统组态 ·································································································.43
3.3 PDA 服务器启动后自动进入数据采集状态 ······················································.49
3.4 PDA 服务器启动后自动进入在线监控状态 ······················································.50
3.5 PDA 接口模块的组态 ·················································································.50
第4 章 PDA 高速数据采集分析系统的数据采集及通信协议 ···········································.52
4.1 自动化总线和自动化通信协议分类 ································································.52
4.2 常用自动化通信协议 ··················································································.53
4.3 通过标准以太网UDP 通信协议采集数据 ·························································.55
4.4 通过标准以太网TCP 通信协议采集数据 ·························································.55
4.5 通过以太网高速定周期采集S7-400 PLC 控制器数据 ··········································.56
4.6 通过以太网高速定周期采集S7-300 PLC 控制器数据 ··········································.60
4.7 基于PROFINET 通信协议的数据采集方式 ······················································.61
4.8 通过以太网采集S7-400/S7-300/TDC/FM458 控制器数据 ·····································.72
4.9 通过pdaTools 工具调试S7 系列PLC 数据采集方式 ···········································.72
4.10 通过以太网采集S7-300/S7-400/TDC/FM458 符号表、变量表、DB 块中的数据 ······.81
4.11 通过ISO 协议采集S7-400 PLC 数据 ·····························································.81
4.12 通过标准以太网协议采集S7-300/S7-400 PLC 数据 ···········································.83
4.13 通过以太网采集西门子TDC 控制器数据 ·······················································.96
4.14 西门子S7-1500 PLC 数据采集方式 ·······························································.99
4.15 西门子S7-1200 PLC 数据采集方式 ·····························································.111
4.16 通过MPI 网络采集数据 ···········································································.111
4.17 通过PROFIBUS-DP 网络采集数据 ·····························································.113
4.18 内存映象网数据采集方式 ·········································································.118
4.19 CODESYS 编程软件中的PDA 通信程序开发 ················································.120
4.20 采集硬件接口模块数据 ············································································.121
4.21 西门子SIMOTION D 控制器的数据采集方式 ················································.126
4.22 基于以太网全局数据通信协议的数据采集方式 ··············································.132
4.23 基于Modbus 寄存器地址的数据采集方式 ····················································.138
4.24 基于Modbus TCP 内存块的数据采集方式 ····················································.140
4.25 基于Modbus TCP 寄存器地址的数据采集方式 ··············································.149
4.26 通过PROFIBUS-DP 网关方式采集FM458 数据 ·············································.149
4.27 通过CAN 总线采集数据 ··········································································.150
4.28 基于Ethernet/IP 通信协议的数据采集方式 ···················································.150
4.29 基于Ethernet/IP-backplate 通信协议的数据采集方式 ······································.155
4.30 基于Ethernet/IP-backplate block 通信协议的数据采集方式 ·······························.156
4.31 基于SRTP 通信协议的GE Fanuc 系列PLC 数据采集方式 ·······························.159
4.32 基于 SNPX 通信协议的GE Fanuc 系列PLC 数据采集方式 ······························.161
4.33 WAGO PLC 的数据采集方式 ·····································································.161
4.34 MOOG PLC 的数据采集方式 ·····································································.166
4.35 ABB PLC 的数据采集方式 ········································································.169
4.36 基于Beckhoff Ethernet 通信协议的数据采集方式 ···········································.171
4.37 基于Beckhoff Realtime Ethernet 通信协议的数据采集方式 ·······························.184
4.38 基于Beckhoff ADS 通信协议的数据采集方式 ···············································.189
4.39 基于EtherCAT 通信协议的数据采集方式 ·····················································.192
4.40 通过RS232/RS485 采集数据 ·····································································.197
4.41 基于OPC 通信协议的数据采集方式 ···························································.197
4.42 西门子辅传动S120 系列变频器的数据采集方式 ············································.212
4.43 西门子主传动SL150 系列变频器的数据采集方式 ··········································.227
4.44 贝加莱（B＆R）PLC 的数据采集方式 ·························································.233
4.45 基于三菱MC 通信协议的PLC 数据采集方式 ···············································.243
4.46 基于三菱MELSECT 通信协议的PLC 数据采集方式 ······································.246
4.47 基于UDP 通信协议的三菱Q 系列PLC 数据采集方式 ····································.249
4.48 基于DL/T645-2007 通信协议的智能电表数据采集方式 ···································.253
4.49 西门子S7-200 SMART 控制器数据采集方式 ·················································.254
4.50 汽车CAN 总线数据采集方式 ····································································.255
4.51 基于UDP 通信协议的阿尔斯通HPCi 系列控制器数据采集方式 ························.256
4.52 通过OPC UA 通信协议采集KEPServer 数据 ················································.257
4.53 通过OPC UA 通信协议采集西门子S7-1500 PLC 数据 ····································.260
4.54 主传动ACS6000 变频器的数据采集方式 ·····················································.262
4.55 采集PCI/PCIe 卡数据 ··············································································.263
4.56 通过TC-net 网络采集数据 ········································································.264
4.57 部分国产控制器的数据采集方式 ································································.266
4.58 其他数据采集方式 ··················································································.267
第5 章 数据采集及在线监控 ·················································································.268
5.1 开始与停止采集数据 ················································································.268
5.2 采集逻辑信号 ·························································································.268
5.3 工具栏按钮和快捷键 ················································································.269
5.4 PDAServer 在线监控 ·················································································.271
5.5 PDAClient（客户端）在线监控 ···································································.272
5.6 多台PDA 服务器在线监控 ·········································································.273
5.7 开始与停止在线监控 ················································································.274
5.8 结束当前数据文件 ···················································································.274
5.9 在线修改组态信息而不重启PDAServer·························································.275
5.10 高速转发一个连接通道的全部数据 ······························································.275
5.11 高速转发选择的数据 ···············································································.276
5.12 系统文件目录设置建议 ············································································.278
第6 章 历史数据查询及数据导出 ···········································································.279
6.1 打开一个数据文件 ···················································································.279
6.2 同时打开多个数据文件 ·············································································.279
6.3 通过快捷菜单打开数据文件 ·······································································.280
6.4 独立打开多个数据文件 ·············································································.281
6.5 打开以逗号分隔的数据文件 ·······································································.281
6.6 打开Excel 的csv 格式数据文件 ··································································.282
6.7 打开PDA 导出的Excel 的csv 格式数据文件 ··················································.283
6.8 打开实时Excel 的csv 格式数据文件 ····························································.284
6.9 打开第三方自定义格式数据文件 ·································································.285
6.10 创建并打开模拟数据文件 ·········································································.285
6.11 创建并打开第三方开放式不压缩数据文件 ····················································.286
6.12 打开数字示波器数据文件 ·········································································.286
6.13 按时间段导出分析数据 ············································································.287
6.14 导出所有分析数据 ··················································································.288
6.15 导出符合条件的分析数据 ·········································································.289
6.16 从打开的数据文件导出数据 ······································································.289
6.17 导出同比数据 ························································································.291
6.18 按日期范围合并秒级数据 ·········································································.291
第7 章 分析功能使用说明 ····················································································.293
7.1 分析软件的窗口布局 ················································································.293
7.2 信号树的查找功能 ···················································································.293
7.3 创建、合并、移动、删除显示区 ·································································.294
7.4 调整显示区变量的位置 ·············································································.298
7.5 保存分析文件 ·························································································.303
7.6 打开分析文件 ·························································································.303
7.7 新建分析文件 ·························································································.304
7.8 定义逻辑信号 ·························································································.305
7.9 数据统计表格 ·························································································.306
7.10 曲线的多栏显示 ·····················································································.307
7.11 改变显示区底色和曲线颜色 ······································································.308
7.12 即指即查 ······························································································.309
7.13 双X 轴标记 ···························································································.310
7.14 动态Y 轴及双Y 轴标记 ···········································································.310
7.15 数字表 ·································································································.311
7.16 单个显示区曲线Y 轴自动定标 ···································································.312
7.17 所有曲线Y 轴自动定标 ············································································.313
7.18 所有曲线Y 轴自动定标功能选择 ································································.314
7.19 设置显示区Y 轴优选最小值 ······································································.315
7.20 频谱分析 ······························································································.316
7.21 能谱分析 ······························································································.317
7.22 X-Y 转换和对齐 ······················································································.318
7.23 数据拟合 ······························································································.319
7.24 三维曲面视图及曲面拟合 ·········································································.320
7.25 轴承油膜厚度的计算 ···············································································.321
7.26 轧机刚度的计算 ·····················································································.322
7.27 基于FIR、IIR 的数字滤波器设计 ·······························································.323
7.28 基于FFT 的数字滤波器设计 ·····································································.324
7.29 信号的平滑、微分分析 ············································································.324
7.30 毫秒级报警 ···························································································.325
7.31 添加多条曲线 ························································································.326
7.32 质量报表 ······························································································.327
7.33 轧机刚度跟踪报表 ··················································································.328
7.34 标注 ····································································································.331
7.35 专家系统 ······························································································.332
7.36 二维视图分析 ························································································.332
7.37 三维视图分析 ························································································.333
7.38 滚轮X 轴缩放 ·······················································································.333
7.39 X 轴趋势图平移 ·····················································································.334
7.40 滚轮X 轴趋势图平移 ··············································································.335
7.41 滚轮Y 轴缩放 ························································································.336
7.42 Y 轴趋势图平移 ·····················································································.336
7.43 调整视图高度 ························································································.337
7.44 视图导航 ······························································································.338
7.45 按条件对齐 ···························································································.338
7.46 设定时间长度 ························································································.339
7.47 设置无线串口模块参数 ············································································.340
7.48 设置2AI 串口模块参数 ············································································.340
7.49 设置FFT 参数 ·······················································································.341
7.50 同比分析 ······························································································.341
7.51 毫秒级同比分析及数据导出 ······································································.342
7.52 长时间段同比分析及数据导出 ···································································.343
7.53 曲线标注 ······························································································.344
7.54 大型液压缸性能测试 ···············································································.345
7.55 功率谱分析 ···························································································.352
7.56 在信号树中隐藏备用变量 ·········································································.354
7.57 FFT-频谱分析 ························································································.354
7.58 复制视图 ······························································································.355
7.59 同时复制视图和统计表格 ·········································································.356
7.60 查找数据 ······························································································.357
7.61 设备信号分组 ························································································.357
7.62 模拟量按位拆分 ·····················································································.359
7.63 搜索其他数据文件 ··················································································.359
7.64 啤酒厂的CO2 回收及产量预测分析 ····························································.360
7.65 设置字体及选择字符集 ············································································.361
7.66 语言选择 ······························································································.362
7.67 帮助 ····································································································.363
第8 章 数据接口 ································································································.364
8.1 历史数据接口 ·························································································.364
8.2 秒级传输实时数据接口 ·············································································.378
8.3 毫秒级传输实时数据接口 ··········································································.392
8.4 视频同步分析应用接口 ·············································································.393
8.5 兼容第三方数据格式 ················································································.404
8.6 插件 ·····································································································.405
8.7 HMI 系统接口 ·························································································.414
8.8 质量管理系统及大数据接口 ·······································································.414
8.9 新的数据文件名接口 ················································································.416
8.10 ModbusTcp 接口 ·····················································································.416
8.11 MQTT 接口 ···························································································.417
8.12 WebSocket 接口······················································································.417
8.13 OPC UA 接口 ························································································.418
8.14 用于WinCC-PDA、FTView-PDA 和Web-PDA 的OCX 控件接口 ······················.421
第9 章 PDA 云――pdaCloud ················································································.425
9.1 发送实时数据到云端 ················································································.425
9.2 腾讯微云 ·······························································································.426
9.3 百度网盘 ·······························································································.428
9.4 微软OneDrive ·························································································.429
9.5 专用云 ··································································································.429
9.6 移动端App ····························································································.429
第10 章 数字钢卷转换计算系统及全流程质量管理 ····················································.431
10.1 数字钢卷转换计算系统架构 ······································································.432
10.2 数字钢卷转换计算 ··················································································.432
10.3 计算流程 ······························································································.433
10.4 长度、时序和设备诊断数字钢卷 ································································.435
10.5 长度数字钢卷数据统计及降频 ···································································.436
10.6 时序数字钢卷数据统计及降频 ···································································.437
10.7 设备诊断数字钢卷的特征值统计及降频 ·······················································.438
10.8 对齐 ····································································································.441
10.9 实时数字钢卷计算 ··················································································.441
10.10 带钢性能指标预报 ················································································.442
10.11 数字钢卷各版本功能划分 ·······································································.442
10.12 数据分层分组 ······················································································.442
10.13 信号的搜索 ·························································································.447
10.14 热轧数字钢卷计算示例 ··········································································.447
10.15 数字钢卷 ····························································································.451
10.16 数字钢管 ····························································································.453
10.17 全流程质量管理 ···················································································.454
10.18 数字钢卷分析工具 ················································································.454
10.19 数字钢卷应用 ······················································································.458
第11 章 数字钢卷快速搜索统计系统 ······································································.464
11.1 CFS 与传统系统的不同 ············································································.464
11.2 实施方案 ······························································································.465
11.3 切片指标的搜索统计 ···············································································.465
11.4 特殊特性识别 ························································································.467
11.5 特殊特性识别――指导应切除带钢位置 ·······················································.467
11.6 搜索下载主题切片原始数据 ······································································.468
第12 章 PDA 子系统 ··························································································.469
12.1 长期趋势分析系统 ··················································································.469
12.2 开放式高频时序数据库HDServer ·······························································.472
12.3 数据库升迁工具及大数据BigOffice ····························································.481
12.4 设备诊断同步过采样系统 ·········································································.485
12.5 轧辊剥落预警及快停系统 ·········································································.487
12.6 辊道电流监测系统 ··················································································.488
12.7 高频高密高速数据平台的构建 ···································································.490
第13 章 应用案例分析 ························································································.492
13.1 某热轧厂平整机高速数据采集 ···································································.493
13.2 基于IGBT 柔性直流斩波电源的绿色智能超级电弧炉高速数据采集 ···················.493
13.3 某钢厂特厚板坯（铸坯）连铸机结晶器液压振动高速数据采集 ························.494
13.4 某热轧控制系统高速数据采集 ···································································.495
13.5 气力输送系统高速数据采集 ······································································.496
13.6 某机组作业时间统计报表 ·········································································.496
13.7 钢管轧制高速数据采集 ············································································.497
13.8 电能管理系统高速数据采集 ······································································.498
13.9 其他数据采集系统的改造 ·········································································.500
13.10 某铁路站与铁路局之间的数据远传 ···························································.500
13.11 动态运行记录及抄表系统高速数据采集 ·····················································.501
13.12 无人机车及智能铁水运输系统高速数据采集 ···············································.501
13.13 全天候码头少人化管理 ··········································································.502
13.14 电液伺服控制系统高速数据采集 ······························································.503
13.15 汽车监控系统高速数据采集 ····································································.504
13.16 某啤酒厂高速数据采集及点图分析 ···························································.505
13.17 统计过程控制指标计算 ··········································································.506